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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
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Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)

New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
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Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.

Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.

Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.

Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
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Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.

Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.

Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.

When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.

Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.

Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.

Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.

Iowa State engineers study the benefits of adding a second, smaller rotor to wind turbines

Iowa State aerospace engineers Anupam Sharma (left) and Hui Hu are working to improve the performance of wind turbines and wind farms. [Photo by Christopher Gannon]

 

 

Hui Hu picked up a 3D-printed model of a typical wind turbine and began explaining two problems with the big, tall, three-bladed machines.

First, said the Iowa State University professor of aerospace engineering, check out the base of each blade. They're big, round structural pieces. They're not shaped like an airfoil. And so they don't harvest any wind, reducing a turbine's energy harvest by about 5 percent.

Second, the big blades disturb the wind, creating a wake behind them and reducing the energy harvest of any downwind turbines. Hu said a turbine sitting in the slipstream of another can lose 8 to 40 percent of its energy production, depending on conditions.

Those losses prompted Hu and Anupam Sharma, an Iowa State assistant professor of aerospace engineering, to look for a solution. Their data suggest they've found one.

Hu turned back to his wind turbine models: Look at these two, he said. See what we've done?

What they've done is add a smaller, secondary rotor. One model had three big blades and three mini-blades sprouting from the same hub. The other had a small, secondary rotor mounted in front of the big rotor, the two sets of blades separated by the nacelle that houses the generating machinery on top of the tower.

"To try to solve these problems, we put a small rotor on the turbine," Hu said. "And we found that with two rotors on the same tower, you get more energy."

Using lab tests and computer simulations, Hui and Sharma have found those extra blades can increase a wind farm's energy harvest by 18 percent.

"These are fairly mature technologies we're talking about -- a 10 to 20 percent increase is a large change," Sharma said.

The Iowa Energy Center awarded Hu and Sharma a one-year, $116,000 grant to launch their study of dual rotors. (The two won the energy center's 2014 Renewable Energy Impact Award for the rotor project.) The National Science Foundation is supporting continued studies with a three-year, $330,000 grant.

Hu is using experiments in Iowa State's Aerodynamic/Atmospheric Boundary Layer Wind and Gust Tunnel to study the dual-rotor idea. He's measuring power outputs and wind loads. He's also using technologies such as particle image velocimetry to measure and understand the flow physics of air as it passes through and behind a rotating turbine.

How, for example, is the wake distributed? Where are the whirling vortices? How could the wake be manipulated to pull down air and recharge the wind load?

Hu is being assisted by Wei Tian, a postdoctoral research associate, plus Zhenyu Wang and Anand Ozbay, doctoral students.

Sharma is using advanced computer simulations, including high-fidelity computational fluid dynamics analysis and large eddy simulations, to find the best aerodynamic design for a dual-rotor turbine. Where, for example, should the second rotor be located? How big should it be? What kind of airfoil should it have? Should it rotate in the same direction as the main rotor or in the opposite direction?

This large eddy simulation shows air going through a dual-rotor wind turbine. (The three lines at the front are the blades of the main rotor; the secondary rotor is embedded in the ring near the center.) By tailoring the rotation and turbulence behind the turbine, Iowa State engineers say the dual rotors can boost the recharge of wind loads. And that can improve the energy harvest of wind farms. [Image courtesy: Anupam Sharma].

 

 

 

 

Sharma is being assisted by two doctoral students, Aaron Rosenberg and Behnam Moghadassian.

Hu said Sharma's computer modeling will drive the design of the next generation of experimental models he'll take back to the wind tunnel.

"We hope to get even better performance," Hu said.

The idea to look for better performance by adding a second rotor to wind turbines came from a previous study. Hu and his research group used wind tunnel tests to see how hills, valleys, and the placement of turbines affected the productivity of onshore wind farms.

One thing they learned was that a turbine on flat ground in the wake of another turbine loses a lot of power production. And that presented Hu and his collaborators with another problem to study.

"When we study more, we learn more," Hu said. "And therefore we find more problems. In research, the most difficult thing is not solving the problem, it's finding the problem."

Source: Iowa State University

Published April 2015

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